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Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator

Easily calculate and compute extrusion die swell ratio & viscoelastic recovery calculator with accurate equations, live formulas, and expert guidance.

Inside exit diameter of circular extrusion die.

Elastic normal stress at die exit wall (N1 = sigma_xx - sigma_yy).

Shear stress at the die boundary wall.

Calculated Result
1.14

Die Swell Ratio (B)

Die Swell Ratio (B)

1.14

Die Swell Ratio B

1.14

Extrudate Final Diameter Mm

5.71

Recoverable Shear Strain Sr

0.75

Percent Diameter Expansion

14.22

1.14

Calculation Breakdown

  1. Applied FormulaCalculates the elastic extrudate die swell ratio (Barus effect) resulting from the sudden relaxation of stored elastic normal stresses upon exiting extrusion tooling.B = \left[ 1 + \frac{1}{2} S_R^2 \right]^{1/6}, \quad S_R = \frac{N_1}{2 \tau_w}

Die Swell Viscoelastic Ratio Metric Output

Interactive visualization based on your current inputs

Calculated Value
0.00.30.60.91.1Die Swell Ratio (B)

What Is the Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator?

This tool computes extrusion die swell ratio & viscoelastic recovery calculator with high precision arithmetic.

How Does the Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator Work?

Calculates the elastic extrudate die swell ratio (Barus effect) resulting from the sudden relaxation of stored elastic normal stresses upon exiting extrusion tooling.

Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator Formula & Variables

The core mathematical equation utilized by this calculator is expressed as:

B=[1+12SR2]1/6,SR=N12τwB = \left[ 1 + \frac{1}{2} S_R^2 \right]^{1/6}, \quad S_R = \frac{N_1}{2 \tau_w}

Calculates the elastic extrudate die swell ratio (Barus effect) resulting from the sudden relaxation of stored elastic normal stresses upon exiting extrusion tooling.

How to Use the Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator

  1. Enter your parameters into the designated input fields to calculate the result immediately.

Step-by-Step Example Calculation

Extrusion Die Swell Ratio & Viscoelastic Recovery Calculator Example

Input Values:

dieExitDiameterMm:5.0
firstNormalStressDifferenceKPa:45.0
wallShearStressKPa:30.0
Worked Steps: Sample evaluation based on standard reference conditions.

Understanding Your Result

The calculated primary figure indicates the optimal or required Die Swell Ratio (B).

Factors That Affect the Result

  • Measurement tolerances, operational variance, and real-world conditions.

When Should You Use This Calculator?

  • Everyday budgeting, technical homework, professional estimation, and household projects.

Assumptions & Limitations

  • Assumes standard atmospheric or environmental parameters unless specified.

Frequently Asked Questions

Calculation Accuracy & Reference Note

Double-precision IEEE 754 arithmetic with validated empirical constants.

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