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Chilled Water Cooling Coil Capacity & Flow Calculator

Chilled water cooling coils in central air handling units (AHUs) dehumidify and cool ventilation airstreams by exchanging heat with circulating chilled water.

Volumetric air handling supply rate (1 m³/s ≈ 2,119 CFM).

Mixed or outdoor air dry-bulb temperature entering the cooling coil.

Total entering air enthalpy from psychrometric chart.

Target off-coil supply air dry-bulb temperature.

Leaving air enthalpy off the wet coil.

Entering chilled water temperature from central chiller plant.

Leaving chilled water return temperature back to chiller plant.

Calculated Result
153.3 kW

Total Cooling Coil Duty

Total Cooling Load

153.3 kW (43.6 Tons Refrigeration)

Sensible Cooling Load

84.5 kW

Sensible Heat Ratio (SHR)

0.55 (55% sensible)

Chilled Water Required Flow Rate

6.1 L/s (96.8 GPM)

Water Loop ΔT

6.0 °C

Calculation Breakdown

  1. Mass Airflow & Enthalpy Heat Exchangem_air = 4.5 m³/s × 1.204 kg/m³ = 5.42 kg/s, q_total = m_air × (h_in - h_out) = 5.42 × (62.5 - 34.2) = 153.3 kW
  2. Sensible Heat Component & Ratioq_sensible = m_air × c_p × (T_in - T_out) = 5.42 × 1.006 × (28 - 12.5) = 84.5 kW, SHR = 0.55
  3. Hydronic Chilled Water CirculationQ_water = q_total / (4.186 × ΔT) = 153.3 / (4.186 × 6) = 6.1 L/s (96.8 GPM)

Cooling Coil Thermal Breakdown

Interactive visualization based on your current inputs

Value
0.03877115153Total Load (kW)Sensible (kW)Latent (kW)Tons TRWater Flow (L/s × 10)MetricValue

What Is the Chilled Water Cooling Coil Capacity & Flow Calculator?

The Chilled Water Cooling Coil Capacity & Flow Calculator sizes cooling thermal duties and required hydronic flow rates for HVAC air handling systems.

How Does the Chilled Water Cooling Coil Capacity & Flow Calculator Work?

It computes moist air mass flow rate, evaluates total enthalpy change across the coil, and balances heat transfer against the chilled water loop temperature difference.

Chilled Water Cooling Coil Capacity & Flow Calculator Formula & Variables

The core mathematical equation utilized by this calculator is expressed as:

q_{tot} = \dot{m}_{air} (h_{in} - h_{out}), \quad q_{sen} = \dot{m}_{air} c_p (T_{in} - T_{out}), \quad \dot{m}_w = \frac{q_{tot}}{c_{p,w} \Delta T_w}

First law of thermodynamics coupling psychrometric airstream enthalpy drop to hydronic coolant temperature rise.

How to Use the Chilled Water Cooling Coil Capacity & Flow Calculator

  1. Enter design airflow volume rate in m³/s.
  2. Specify entering and leaving air dry-bulb temperatures and enthalpies.
  3. Input chilled water supply and return temperatures.

Step-by-Step Example Calculation

4.5 m³/s Commercial Office AHU Coil

Input Values:

airflowRateM3s:4.5
enteringAirDryBulbC:28
enteringAirEnthalpyKJPerKg:62.5
leavingAirDryBulbC:12.5
leavingAirEnthalpyKJPerKg:34.2
chilledWaterSupplyTempC:6.5
chilledWaterReturnTempC:12.5
Worked Steps: Delivers 153.3 kW total cooling (43.6 Tons TR) with 0.55 SHR, requiring 6.11 L/s (96.8 GPM) chilled water flow.

Understanding Your Result

Total Cooling Duty: Overall thermal heat extraction in kW and Tons of Refrigeration (TR).

Sensible Cooling: Heat removal directly responsible for air temperature drop.

Required Water Flow: Hydronic flow rate needed in L/s and US Gallons Per Minute (GPM).

Factors That Affect the Result

  • Humid ambient air requires heavy latent cooling, lowering the Sensible Heat Ratio.
  • Wider water ΔT reduces required pipe sizes and circulation pumping energy.

When Should You Use This Calculator?

  • HVAC air handling unit selection, chiller plant piping sizing, control valve Cv calculations, and retrofit coil audits.

Assumptions & Limitations

  • Assumes standard atmospheric air density (1.204 kg/m³) and constant water specific heat.

Frequently Asked Questions

Calculation Accuracy & Reference Note

Adheres to ASHRAE Handbook - Fundamentals and AHRI Standard 410.

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