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Centrifugal Pump Affinity Laws & Impeller Trim Calculator

The pump affinity laws are mathematical scaling relationships governing how flow, head, and power vary with rotational speed (RPM) and impeller diameter.

Original design operating flow rate.

Original total dynamic head.

Original shaft power consumed.

Original motor rotational speed.

Target modulated rotational speed.

Original full impeller diameter.

Trimmed impeller diameter (keep equal if only changing speed).

Calculated Result
144.8 m³/h

New Scaled Flow Rate

New Total Head

65.5 m

New Brake Power

32.5 kW

Speed Ratio

1.207x

Calculation Breakdown

  1. Flow Rate Scaling (Q2 = Q1 · N2/N1 · D2/D1)120 · (1750/1450) · (220/220) = 144.8 m³/h
  2. Head Scaling (H2 = H1 · (N2/N1)² · (D2/D1)²)45 · (1750/1450)² · (220/220)² = 65.5 m
  3. Brake Power Scaling (P2 = P1 · (N2/N1)³ · (D2/D1)³)18.5 · (1750/1450)³ · (220/220)³ = 32.5 kW

What Is the Centrifugal Pump Affinity Laws & Impeller Trim Calculator?

Pump affinity laws dictate that flow scales linearly with speed, head scales quadratically, and power scales with the cube of speed.

How Does the Centrifugal Pump Affinity Laws & Impeller Trim Calculator Work?

Applies geometric and kinematic similitude across operating points, assuming hydraulic efficiency remains nearly constant.

Centrifugal Pump Affinity Laws & Impeller Trim Calculator Formula & Variables

The core mathematical equation utilized by this calculator is expressed as:

rac{Q_2}{Q_1} = rac{N_2}{N_1} rac{D_2}{D_1}, quad rac{H_2}{H_1} = left( rac{N_2}{N_1} rac{D_2}{D_1} ight)^2, quad rac{P_2}{P_1} = left( rac{N_2}{N_1} rac{D_2}{D_1} ight)^3

Centrifugal pump affinity scaling laws for flow, head, and hydraulic power.

How to Use the Centrifugal Pump Affinity Laws & Impeller Trim Calculator

  1. Input baseline flow, head, power, RPM, and diameter, followed by new target speed and/or trimmed diameter.

Step-by-Step Example Calculation

VFD Speed Increase from 1450 to 1750 RPM

Input Values:

flow1M3Hr:120
head1M:45
power1Kw:18.5
speed1Rpm:1450
speed2Rpm:1750
diameter1Mm:220
diameter2Mm:220
Worked Steps: New flow Q2 = 144.8 m³/h, New head H2 = 65.6 m, New power P2 = 32.5 kW.

Understanding Your Result

Displays scaled flow in m³/h, new head in meters, new brake power in kW, and scaling ratio.

Factors That Affect the Result

  • Trimming impellers by more than 15–20% creates internal clearance recirculation, degrading efficiency below affinity predictions.

When Should You Use This Calculator?

  • Variable frequency drive energy savings analysis, impeller trimming for system balancing, and HVAC pump re-rating.

Assumptions & Limitations

  • Applies to turbulent flow of low-viscosity fluids (water); viscous fluids require HI correction factors.

Frequently Asked Questions

Calculation Accuracy & Reference Note

Standard Hydraulic Institute affinity law formulation.

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