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Rayleigh-Plateau Capillary Jet Breakup Calculator

A cylindrical stream of liquid is inherently unstable because surface tension acts to minimize surface area by pinching the stream into spherical droplets.

Radius of unbroken liquid jet nozzle (e.g. 1 mm = 0.001 m).

Liquid mass density (1000 kg/m³ for water).

Liquid-gas surface tension (0.0728 N/m for water at 20°C).

Exit velocity of the liquid jet.

Calculated Result
9.01 mm (9.02 × R₀)

Optimal Breakup Wavelength (λopt)

Formed Droplet Diameter (2Rd)

3.78 mm

Continuous Jet Length (Lbreak)

51.9 cm

Capillary Pinch-off Growth Rate

92.5 s⁻¹

Calculation Breakdown

  1. Rayleigh Capillary Pinch Conditionk·R₀ = 0.697 => λopt = 2π·R₀ / 0.697 = 9.01 mm
  2. Resulting Droplet GeometryVdrop = π·R₀²·λ => Droplet Diameter = 3.78 mm
  3. Intact Column Jet LengthLbreak ≈ 12 · V / ωmax = 51.9 cm

What Is the Rayleigh-Plateau Capillary Jet Breakup Calculator?

The Rayleigh-Plateau instability causes a falling liquid stream to spontaneously pinch off into droplets.

Perturbations with wavelength λ > 2π·R0 reduce total surface area and free energy, driving growth.

How Does the Rayleigh-Plateau Capillary Jet Breakup Calculator Work?

Among all unstable modes, disturbances with non-dimensional wavenumber k·R0 = 0.697 grow fastest.

This yields a dominant breakup wavelength λopt ≈ 9.02·R0, producing droplets with diameter roughly 1.89 times the initial jet diameter.

Rayleigh-Plateau Capillary Jet Breakup Calculator Formula & Variables

The core mathematical equation utilized by this calculator is expressed as:

\lambda_{opt} = \frac{2 \pi R_0}{0.697} \approx 9.02 R_0, \quad \omega_{max} = 0.343 \sqrt{\frac{\gamma}{\rho R_0^3}}, \quad D_{drop} \approx 3.78 R_0

Rayleigh optimal capillary instability wavelength and droplet formation scaling.

How to Use the Rayleigh-Plateau Capillary Jet Breakup Calculator

  1. Input initial nozzle jet radius, fluid density, surface tension, and velocity.
  2. Review optimal breakup wavelength, droplet diameter, and continuous jet length before breakup.

Step-by-Step Example Calculation

Continuous Inkjet Printhead Nozzle

Input Values:

jetRadiusMeters:0.00002
liquidDensityKgPerM3:1050
surfaceTensionNPerM:0.035
jetVelocityMPerS:15
Worked Steps: Predicts breakup wavelength ~180 μm and ~75 μm droplet diameter.

Understanding Your Result

Applying acoustic piezo vibration at frequency f = V / λopt triggers deterministic, uniform droplet generation.

Factors That Affect the Result

  • High fluid viscosity introduces Ohnesorge damping, shifting optimal wavelengths to longer values.

When Should You Use This Calculator?

  • Continuous inkjet (CIJ) printing, fuel injector atomization, pharmaceutical nebulizers, and micro-droplet generation.

Assumptions & Limitations

  • Assumes an inviscid, cylindrical liquid column in quiescent ambient air.

Frequently Asked Questions

Calculation Accuracy & Reference Note

Classic Lord Rayleigh (1879) linear capillary instability formulation.

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